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Make a USB flash drive bootable

Installing the applications

The HP tool requires no configuration. Simply press “Yes” or “Install” when prompted, and the application will reside in the “HP System Tools” folder in your start menu.

VFD must be manually extracted to a folder of your choosing. Once you have done that, Navigate to that directory and launch “Vfdwin.exe.”

Once the application is started, press “Install”(1) to install the virtual floppy functionality. Hit “Start”(2) to enable the drive, then switch to the Drive 0 tab(3).

Once there, press the “Change” button (1), set the dropdown (2) to “A:” and then select “Okay” (3). An A: drive will now appear in windows Explorer, and you can exit out of VFD.

Creating your bootable floppy disk

Floppy images that we’ll be putting to disk come in one of two ways.
Firstly, As .IMG, .IMA or .FLP files:

In the case of .IMG/.FLP/.IMA files, VFD has a convenient way of getting these onto the virtual floppy for you. Save the floppy image to a convenient location, then launch a DOS shell (Start -> run -> CMD, [ENTER]). Navigate to the directory that VFD was extracted to, and issue the following command:

VFDWIN A: [path to image]

As you can see, I mounted the DFT32.IMG in C:\ to the A: drive with that command. If I were to navigate to Windows Explorer, I would see that the image has been placed on our virtual floppy drive just as if I had written it to an actual floppy disk.

Or…

Secondly, as executables which prep the floppy disk for you.

In this case, simply let the included installer write it to your virtual floppy for you. These are easy and automatic. But now that we know how to prepare a virtual floppy disk that the HP utility can use, it’s time to follow our eight steps to creating a bootable flash drive!

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10 Comments:

  1. dennis
    Guest

    On page 2 of your instructions for making a bootable USB it says "Save the floppy image to a convenient location,"
    I must be missing something here - how do save the floppy image? Where previous to that instruction is the mention of such an image? Thanks for your time - Dennis

  2. "Floppy images that we’ll be putting to disk come in one of two ways. Firstly, As .IMG, .IMA or .FLP files."

    You download them. Several common ones are linked at the end of the article.

  3. dennis
    Guest

    Thanks for the quick reply !! I bet someone could make out well selling preconfigured bootable flash drives. I noticed globally, some seem to be for sale in China, but after a very brief search, I haven't found any in the U.S. yet. Thanks again. - Dennis

  4. No problem, Dennis. Thanks for stopping by!

  5. kthejoker
    Guest

    The value of persistence:

    When I first ran the boot utility against a flash drive with stuff already on it, it wouldn't let me create a "Floppy Image", only the HP firmware flash device.

    So after doing that, I went through these steps one more time, and it let me re-format the drive with the Floppy Image the second time without a hitch.

    Not sure why it balked in the first place, but just FYI if someone is following these instructions and gets flummoxed like I did.

  6. Mark
    Guest

    Hi, I'm also trying to boot DFT from a USB drive.
    However no matter how I create it, I always get the "Non System-Disk..." error. The sticks boots fine but the image just won't boot. Also the "bootable" images from the Hitachi download site refuse to boot and return the error.
    Any suggestion?

    Thanks
    Mark

  7. It sounds like the DFT images are messed up. You could try using Seagate's SeaTools application instead. SeaTools is a very similar utility that works on all sorts of drives.

  8. M
    Guest

    But, if i use the tool on my 120GB external drive, only 1.44MB remains... So i can't use the utility to create a bootsector and keep the 120GB for images.
    Is there a solution for that? (With this utilty.)

  9. RyderOCZ
    OCZ Guru / IC Groupie

    No, this is not for external USB hard drives, this is for flash based USB sticks.

  10. M
    Guest

    Well... USB sticks can be very large too. 16GB is common now. So, then 15,999 (rounded) will get lost in the process... :S
    I know there are other utlities/methods, which don't require a partition of just 1,44MB... Just can't remember where/how i did that .

    And, flashdrive or USB-drive - i don't know why there should be any difference when using modern tools... It's just a different drive letter. Technically, it shouldn't be a problem - by far, most PC's can boot now, from ANY USB-device.
    Well, i think i just have to continue my search - i KNOW it exists .

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