Lapping Core2 Duo/Quad Heatspreader!

[lemonlime]

I'm sure you all know I've never been one to just 'leave things alone' (http://icrontic.com/forum/showthread.php?t=40468&highlight=IHS) so I've decided to lap the IHS (integrated heat spreader) on my Q6600. After testing numerous heatsinks on it, I can say for certain that it is not an even surface. I've owned about half-dozen A64s in my time and I've never seen an IHS like this. Here are my results after just 15 minutes using 320 grit. Its no wonder one pair of cores runs so much hotter than the others! After reading around, it seems that this is a very common signt on conroe based processors (Core 2 Duo/Quad).

Work in progress, I'll post more pics and info as I go.

After only a few minutes, you can see that the IHS is concave overall with one side much higher than the others.
http://icrontic.com/forum/attachment.php?attachmentid=24284&stc=1&d=1194914729

After about 15 minutes on 320 grit. Look at how uneven that is--yikes.
http://icrontic.com/forum/attachment.php?attachmentid=24285&stc=1&d=1194914729

[Leonardo]

The B3 in my system No. 1 is lapped. I bought it used. The seller told it me was remarkably uneven before he lapped it.

[RyderOCZ]

I had that problem...I don't have any during pictures, but I have 2 after:

600 Grit:
http://www.ryderocz.info/toys/lapped1.jpg

After some polish (used Mothers Billet Aluminum polish)
http://www.ryderocz.info/toys/shiny3.jpg

[lemonlime]

Here is another shot. Its getting there. Can't believe how much material is coming off at 320 grit and its not even flat yet.

Leo: After seeing this one, I don't doubt it. Apparently quite a few Core 2 generation processors are concave. From what I've seen, the AMD IHSs are designed to tighter tolerances.

Ryder: Very nice work :)

http://icrontic.com/forum/attachment.php?attachmentid=24286&stc=1&d=1194915451

[RyderOCZ]

Yep, looks great. I see less TIM in your future and about 5C cooler temps...maybe more.

[lemonlime]

OMG there is a face in my heatspreader! Scary.

http://icrontic.com/forum/attachment.php?attachmentid=24287&stc=1&d=1194916147

[Thrax]

Here are my results:

http://icrontic.com/forum/showthread.php?t=64605&highlight=lap

Good luck! :D

[lemonlime]

Here are my results:

http://icrontic.com/forum/showthread.php?t=64605&highlight=lap

Good luck! :D

Your great results are partly what inspired me to partake on this crazy journey! :)

Here is the latest:

http://icrontic.com/forum/attachment.php?attachmentid=24288&stc=1&d=1194917061

[Thrax]

It's astounding when you realize you've been keeping the chip perfectly flat, and some parts are wearing off a <i>lot</i> faster than others. Then you realize how imperfect the surface really is. :(

[lemonlime]

It's astounding when you realize you've been keeping the chip perfectly flat, and some parts are wearing off a <i>lot</i> faster than others. Then you realize how imperfect the surface really is. :(

I know what you mean. I couldn't believe how much material came off before the surface was completely copper.

Here it is at the 320 grit completion.. finally flat.

http://icrontic.com/forum/attachment.php?attachmentid=24289&stc=1&d=1194922846

Worked it in at 600 grit. Looking a lot cleaner (although the picture makes it look a lot rougher than it is)

http://icrontic.com/forum/attachment.php?attachmentid=24290&stc=1&d=1194923320

Finally polished it off with 1500 grit for an almost mirror finish. I'll be putting it back together tomorrow to see the results :)

http://icrontic.com/forum/attachment.php?attachmentid=24291&stc=1&d=1194923320

[NiGHTS]

I don't have the huevos to do this to my proc...

It looks great, though!

[Leonardo]

It's easier than you think. Trust me, you won't abrade through the heatspreader with medium and fine sandpaper. It's not like you are using a metal file.

[lemonlime]

Its still alive :)

4-5 degree drop on the hottest core is the verdict according to CoreTemp 0.95.4 using a Scythe Mugen (Infinity). Not too shabby! :ninja:

[GHoosdum]

Nice work!

[][v][AGIC]

So, for Christmas im going to grab a evga 680i and 8800gt. Im going to lap my 6320 and my ocz vindicator. I was wondering if i sand down to a 2000 grit finish do you still need thermal compound or very much at all?

[RyderOCZ]

You will still need it, but the dab can be smaller...too much will just be like insulation or just ooze out over the sides since the 2 surfaces will mate with a tighter tolerance, no place for it to sit (the extra TIM)