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Make a USB flash drive bootable

Make a USB flash drive bootable

The real steps

  1. Launch the HP drive utility and verify that the drive letter listed is the drive letter of your flash drive.
  2. If you are adding your first image, select “Create new or replace existing configuration.” If you want to add another item to your boot menu, select “Add configuration to existing key” and hit next.
  3. Select “Hard drive.”
  4. Select “Create new file system” and wait for the utility to format and prep your drive.
  5. Once done, select “Floppy Image” from A: and specify the long and short name. The short name is an easy to type phrase that will launch the utility, and the long name should be the actual name of the utility so you can easily identify it on the boot menu. In the DOS Window above, I wrote a copy of Hitachi’s DFT to our virtual floppy, so I chose “DFT” for short and “Drive Fitness Test” for long. The HP utility will now convert that to a file that is stored on the flash drive, and bootable from the boot menu of the drive.
  6. Finished!
  7. To add further items to the drive, follow the specified steps in the “Creating your bootable floppy disk” section of this guide to load another virtual floppy disk. Repeat steps 1-6 above, but this time select “Add configuration to existing key” in step two to load the new utility.
  8. Rebooting your computer and pressing F1+F2 when the flash drive is booting will yield a menu with all the utilities you have loaded. Entering the short name you specified in step 5 and pressing enter will send you on your way!

Images of popular utilties

Memtest86+: Grab the Pre-Compiled package for Floppy (DOS – Win) from their download site and use their included batch file to write the utility to your virtual floppy.

Drive Fitness Test: Download the “Binary diskette image for non-Windows OS” in the Drive Fitness Test of their download site and mount the image through the Windows DOS shell as in the example earlier in the article.

DOS 6.22: Head to bootdisk.com’s download section and grab the DOS 6.22 installer. It will automatically write to your virtual floppy disk, so it’s not very complicated to prep for your flash drive.

DBAN: For those of you looking to wipe a disk to department of defense standards, DBAN will satisfy your wish. Head on over to their website and grab the version for floppy drives and flash drives. The utility automatically writes to A:, so you needn’t take any extra steps.

And for all your other needs, the boys over at Ultimate Boot CD have a fantastic list of DOS utilities, and links to most of them.

Closing down the show

It’s very convenient having a bootable flash drive around. No more CDs, no more floppies, no more annoying media! Just you, your drive, and the open 16bit highway. Good luck!

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Comments

  1. dennis On page 2 of your instructions for making a bootable USB it says "Save the floppy image to a convenient location,"
    I must be missing something here - how do save the floppy image? Where previous to that instruction is the mention of such an image? Thanks for your time - Dennis
  2. Thrax
    Thrax "Floppy images that we’ll be putting to disk come in one of two ways. Firstly, As .IMG, .IMA or .FLP files."

    You download them. Several common ones are linked at the end of the article.
  3. dennis Thanks for the quick reply !! I bet someone could make out well selling preconfigured bootable flash drives. I noticed globally, some seem to be for sale in China, but after a very brief search, I haven't found any in the U.S. yet. Thanks again. - Dennis
  4. Thrax
    Thrax No problem, Dennis. :) Thanks for stopping by!
  5. kthejoker The value of persistence:

    When I first ran the boot utility against a flash drive with stuff already on it, it wouldn't let me create a "Floppy Image", only the HP firmware flash device.

    So after doing that, I went through these steps one more time, and it let me re-format the drive with the Floppy Image the second time without a hitch.

    Not sure why it balked in the first place, but just FYI if someone is following these instructions and gets flummoxed like I did.
  6. Mark Hi, I'm also trying to boot DFT from a USB drive.
    However no matter how I create it, I always get the "Non System-Disk..." error. The sticks boots fine but the image just won't boot. Also the "bootable" images from the Hitachi download site refuse to boot and return the error.
    Any suggestion?

    Thanks
    Mark
  7. Thrax
    Thrax It sounds like the DFT images are messed up. You could try using Seagate's SeaTools application instead. SeaTools is a very similar utility that works on all sorts of drives. :)
  8. M But, if i use the tool on my 120GB external drive, only 1.44MB remains... So i can't use the utility to create a bootsector and keep the 120GB for images.
    Is there a solution for that? (With this utilty.)
  9. Ryder
    Ryder No, this is not for external USB hard drives, this is for flash based USB sticks.
  10. M Well... USB sticks can be very large too. 16GB is common now. So, then 15,999 (rounded) will get lost in the process... :S
    I know there are other utlities/methods, which don't require a partition of just 1,44MB... Just can't remember where/how i did that :(.

    And, flashdrive or USB-drive - i don't know why there should be any difference when using modern tools... It's just a different drive letter. Technically, it shouldn't be a problem - by far, most PC's can boot now, from ANY USB-device.
    Well, i think i just have to continue my search - i KNOW it exists :).
  11. Roy I really dont get it :P i've been reading sow many diffrent ways now and none have worked.. an i do not have a floppy drive! :O
  12. don I am also looking to have a usb-drive that looks like a floppy, but is much greater in size. There are floppy images that are greater than 1.44, see here http://bootcd.narod.ru/images_e.htm, but these all include Free-DOS...I want to make a DOS6.22 or IBM DOS version. Anyone know how to create a custom size bootable floppy image, not a bootable image of a hard-drive, it must look like a floppy.
  13. Rakesh Solanki Thanks for this tip, It was great headache for me before read your post. but you solved my problem, thanks again.
  14. CB
    CB The link for 'Virtual Floppy Disk' is borkeded. :(
  15. Thrax
  16. CB
    CB This article might need yet more updating or revisiting.

    The HP app wont install, it has to be extracted.

    It seems to have its own option for creating a virtual floppy disk, so VFD not needed anymore?

    Either way your 'real' steps at the end don't include a reference to VFD, so why did I download it?

    The image I need, DBAN, is an ISO now which this method doesn't seem to handle... It only looks for .img
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  20. sadek i have a G2 usb kingston can i make it bootable with motherboard gigabyte GM41

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